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Manual Through-Hole Drilling Manual through-hole drilling utilizes a down limit value to determine the bottom of the z-axis stroke. This method does not utilize the top of the stack or the top of the backing material as a reference point. Careful consideration should be given when a down limit is set. The operator needs to ensure that the drill bit is penetrating all the way through the stack of laminated panels. Shallow penetration or incomplete holes can result in drilling scrap. Excessively deep penetration leads to increased drill bit cutting edge wear, excess debris to be removed, higher drilling temperatures, and drill bit breakage. The down limit should be set at a value that enables the drill bit to clear the point and also avoids drilling too deeply into the backing material.

the high-speed dental drill represents one of the earliest applications for air bearings An air bearing is able to provide for high-speed operations and a low noise level while operating at a fraction of the power needed previously when precision ball bearings are used These dental drills are often subjected to touch down and overload A careful designing allows the bearings to operate without any significant damage (Figure 716) Another example in the medical field is the ballistocardiograph, which is used to detect and measure the heartbeat of a baby before birth [14] Air bearings are also used in a variety of applications including Coordinate Measuring Machines, Precision Machine Tools, Semiconductor Wafer Processing, Medical Machines, Optical Lens Production Equipment, Digital Printers, Lithography, Precision Gauging, Diamond Turning Machines, Materials Testing Machines, Crystal Pulling, Rotary Tables, Spindles and Friction Testing Machines The air bearing is well suited for application in certain manufacturing environments such as in extremely high or low temperature and radiation environments This is mainly due to the desirable properties of air Aerostatic bearings are used in slideways for manufacturing precision machine tools, measuring machines, test equipment, bearings for linear motors and high-speed precision spindles for turning, milling or grinding (Figure 717 and Figure 718) Figure 719 shows a five axes air bearing Roughly 13 inches in diameter, this bearing can support 3,500 pounds (1,500 kg) while providing rotation around all axes and linear motion along

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Machine Depth-Controlled Drilling Depth-controlled drilling utilizes the top of the drilled stack as its reference point. Before this depth-control method can be utilized mechanically, the machine needs to know what the distance is from the pressure foot insert to the tip of the drill bit. To determine this distance, the manufacturer performs a TMG check using standard measuring devices. Once this distance is established, any negative ( ) values entered into the depth box will cause the z-axis to stop at the desired depth measured from the top of the stack.

Controlled-Penetration Drilling Controlled-penetration drilling is utilized for drilling applications where the depth is referenced from the top of the backing material. This mode of depth control is not affected by stack height. The specified depth value or z-axis offset is treated as the desired amount of penetration relative to the top of the backing material. For the machine to be run in mode 3 depth control, a process called mapping must be performed prior to drilling any panels. During the mapping cycle, the machine touches down on the surface of the backing in 2 in. increments. At each touchdown point, the thickness value of the backing is recorded. Once the mapping procedure is complete, the z-axis zero is established.Any negative values entered into the offset box represent the drill depth into the backing material. Controlling the penetration of the drill bit into the backing material assists in decreasing heat generation, improving hole wall quality by limiting the amount of debris, and decreasing drill bit breakage due to excessive depth.

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As circuits have gotten denser, not only have the traces gotten smaller, but the number of layers in a board has increased. The result is smaller holes penetrating thicker boards. To accommodate this increase in hole aspect ratio, two processes have been developed:

Peck Drilling Peck drilling is accomplished by dividing the total z-stroke into separate increments rather than completing the drill stroke in one action (see the example shown in Fig. 25.5). 25.6.1.1 Advantages. The advantages of peck drilling are as follows: Decreased drill bit breakage Lower aspect-ratio values Improved positional accuracy Decreased bottom-panel burring

bearings [14]

.0135" 2

3 .154" .060" Product 4 .014" .206"

.285"

FIGURE 25.5 An example of through-hole peck drilling, showing a stack of three boards with entry and backup material creating a stack height of .285 in. and a total z-axis drill stroke of .206 in. The effective aspect ratio of 15.3 is reduced to 3.8 per peck when four pecks are made to complete the hole.

[4]

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